Introduction:

In today's competitive industrial environment, optimizing machinery performance and extending its lifespan is crucial. Minimac Systems introduced the MLC-TRX Series of FRF Conditioning Systems to address this challenge. These innovative systems offer businesses a cost-effective solution for enhancing equipment reliability and improving lubricant life.

Here’s an in-depth look at what oil purification systems are and how they function:

This system works on TAN reduction by ion exchange and nitrogen blanketing technologies. Minimac FRF Conditioning System is a four-stage conditioner equipment used for the application of synthetic fluids like fire-resistant fluid, electro-hydraulic oil, other lubricants & hydraulic fluids.

This system helps reduce 3 types of contamination from lubricating oil and hydraulic systems :

  1. Moisture Contamination
  2. Solid Contamination
  3. Acid Contamination

The system effectively reduces the elevated levels of total acid number TAN to acceptable ranges while also controlling solid contaminants and water contamination in the oil.

The system comprises a nitrogen blanketing arrangement to ensure the elimination of any contamination ingress into the oil from the tank header space.

The advent of this technology minimizes the possibility of moisture ingress in lubrication oil & hydraulic system tanks and at the same time, it also helps in the reduction of the same if it has risen due to certain reasons.

  1. Environmental factors, such as humidity, rain, and washing/cleaning.
  2. System leaks occur due to seal failures and cracked components.
  3. Water-based processes can lead to contamination in production.
  4. Improper maintenance is often the result of not conducting regular inspections.
  5. Contaminated oil and improper storage led to the issue.

To ensure moisture contamination in oil remains within acceptable limits, it is recommended to operate these machines continuously, 24/7.

The above-mentioned product is GreenPro certified. GreenPro is a Type – 1 Ecolabel which is accredited by the Global Ecolabelling Network (GEN).

Certified for sustainability, this product proudly carries the prestigious GreenPro Certification (Certificate No. [ ---------]), ensuring eco-friendly excellence.


What is meant by the MLC-TRX Series?

The MLC-TRX Series represents a state-of-the-art solution in fluid conditioning. These systems are engineered to purify and condition various oils and fluids, ensuring they remain free of contaminants and within operational standards. This series is characterized by its advanced technology and robust design, tailored to meet the demands of modern lubrication industrial applications.


Why do we need FRF Conditioning Systems?

  1. Prevent Equipment Failure:Contaminated fluids can lead to the premature wear and tear of machinery, causing unexpected breakdowns.
  2. Extend Fluid Lifespan:Clean fluids last longer, reducing the frequency of oil changes and lowering operational costs.
  3. Improve Efficiency:Pure fluids ensure machinery operates smoothly and efficiently, enhancing overall productivity.
  4. Environmental Compliance:Proper fluid management helps industries adhere to environmental regulations by minimizing waste and spillage.

Applications Across Industries:

  • Power plants – coal, gas, hydro, nuclear, wind, bio-mass
  • Steel & rolling mills
  • Cement mills & RMCs
  • Non-ferrous mineral plants – Al/Zn/Pb etc.
  • Coal & metal mines
  • Pulp & paper plants
  • Automobile manufacturing
  • Pressing, stamping, forging & foundry

Benefits of FRF Conditioning Systems:

  • Filtration Capacity- NAS 4-5
  • Moisture removal capacity 300 PPM.
  • Moisture separated- 100% Moisture removal from oil in dissolved, emulsified, or free form.
  • Increasing bearing life due to moisture and sludge-free oil.
  • Prevent pump failures due to the removal of micronic particles.
  • Prevent valve failures due to the removal of sticky sludges.
  • Prevents oil oxidation by removal of sticky sludge.
  • Ensure higher oil life by retaining viscosity, TBN, Flashpoint, Additives level, etc.
  • TAN Removal capacity < 0.15 mg KOH/gm.
  • Viscosity 0-100 CST, for higher viscosities customized model is to be ordered.

Types of oil which can be cleaned:

  • Electro hydraulic oil in control system of turbine
  • Lube oil
  • Hydraulic oil
  • Gear Oil

Key Consideration

When Choosing an FRF Conditioning System, consider the following factors:

  1. Type of Fluid:Ensure the system is compatible with the specific fluids used in your operations.
  2. Filtration Requirements:Different applications may require varying levels of filtration.
  3. Operational Environment: Consider the conditions in which the system will operate, such as temperature and contamination levels.
  4. Maintenance Needs:Evaluate the maintenance requirements and ensure your team is equipped to handle them.
  5. Budget:While initial investment is important, consider long-term savings from reduced maintenance and extended equipment life.


Conclusion:

Minimac Systems’ MLC-TRX Series FRF Conditioning Systems provide a sophisticated approach to upholding purity levels while ensuring effectiveness in industrial oils and fluids. It is important for production units that would like to increase their productivity and cut down on costs, thus making it essential to possess given that it is applicable broadly due to its powerful parameters. Industries at this moment can use these facilities to maintain their machines in a sustainable manner, which means ensuring that they operate effectively up to their old age so that investors may have profits in the long term.


FAQs:


Q: What are the types of contaminations that can be removed by the MLC-TRX Series?

A: It can remove particles of size as small as one micron as well as effectively remove free and dissolved water from oil.


Q: Can MCL-TRX work with any kind of oil?

A: Yes this MLC-TRX system is able to work with different types of oils namely gear oil, lube oil, hydraulic oil turbine oil diesel engine oil transformer oil bio-diesel, etc.


Q: What is the required maintenance frequency for the system?

A: Maintenance frequency is dependent on the operational environment and water pollution levels. To make it easier for users, the system was designed to require minimal maintenance with user-friendly interfaces that allow easy monitoring.


Q: Is it possible to have the system working on its own?

A: Yes, the MLC-TRX Series has automatic operation which makes it run independently while requiring little human intervention.


Q: What good things does nature get when it comes to using the MLC-TRX Series?

A: By preserving only liquid cleanliness and hence making sure that no fluids are wasted, the dangers of oil spills are minimized alongside adhering to ecological laws.


Enabling net-zero commitments into actions

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